Types of welding process 2021

Different Types Of Welding Process

The field of welding is an enjoyable field for lots of people; some people adopt the area for fun and fulfill their hobbies, while on the other hand, lots of people choose this field as a profession.

There are different types of welding processes, and different kinds of machinery are used for each method.

Before entering the field, you should have some know-how of welding and some knowledge of welding machines.

MIG welding process

mig welding process

MIG’s full abbreviation is an inert metal gas and can also call it gas metal Arc welding. In this welding process, a trigger gun is used, which helps the feed wire act as an electric conductor on the material on which you are working.

The welder user needed to pull the trigger gun to transfer the electrode between the base material, and the electrode creates the Electric Arc.

By doing so, the material reached the melting point and, in this way, joined two metals each other.

MIG welding process is more straightforward than TIG welding as it can work on lots of metals and can be used at home and on other projects.

MIG welding is very easy to do. Even if you don’t have the experience, you can do your small repairs at home without any knowledge and require less cleaning of spatters.

The MIG welding process’s downfall is that it uses expensive gas, and portability options are less and cannot be used at high aired places because the shielding gas blows off.

It’s also a prolonged process, and the material should be 100 percent clean for accurate welding.

Welding Gas


welding gas

As the MIG welding process works on the welder, which uses gas and different types of gases in other machines like CO2, Argon, Helium, and mostly these gases are not hazardous to humans.

Co2 gas is much cheaper and faster for MIG welding, but it creates more spatters while welding and is active gas for MIG welding.

On the other hand, argon gas, which is used in MIG welding, is costly and gives you perfect results, creates very few spatters, and can do great work on stainless steel and aluminum.

In addition to this, helium gas is also good but not as good as argon gas and is very expensive.

TIG Welding Process


tig welding process

Stands for Tungsten Inert Gas, and in this welding, the process electrode is used to transfer the current to Arc.

Mostly tig welding uses argon gas to cool down the foot pedal, and the process uses filler material.

In this modern era, this welding most popular because it gives you accurate and precise results were. Most of the welder fail and primarily used for aluminum welding at AC and can also be used for stainless steel welding.

This process’s downfall is that it’s very complicated compared to MIG welding, and it requires complete knowledge of the process and its prolonged welding process.

Stick Welding Process


stick welding process

It’s a very famous form of welding mow a day because it’s straightforward to do stick welding compared to TIG welding.

Stick welding is also called Arc welding, which is mostly used on thin metals, and the Arc used in the machine provides deep penetration on metal while at this point, most of the welding machines fail.

In addition to this stick welding process cheaper as compared to other welding processes.

Stick welding does not utilize gas to do welding in any weather, and any outdoor point and electrodes used in the machine are readily available.

The downfall of this type of welding is that you cannot get precise and maximum accurate results compared to TIG welding because it creates more splatters.



Flux Core Welding Process


flex cord welding process

The flux core welding process is similar to MIG welding, and the only difference in flux core welding, the MIG welder, uses flux cord wire while performing with the MIG welder.

Flux core welding uses shielding gas inside and can be used on heavy and thick metals and is not costly because it does not need external gas.

Laser Welding Process


laser welding process

This type of welding process is mostly used in the automobile industry, and it uses laser technology to melt the material on which you are working.
Laser welding works extensively on the following materials like titanium, aluminum, steel, stainless steel, etc.

Explosion Welding Process

explosion welding

The explosion welding process is commonly used where other welding methods fail and can be used to join two pipes tubes with each other at tube plates.

Resistance Welding Process

This welding process is used to join two plane metals by transferring the current from the sheets by using electrodes, making sure to apply pressure on the sheet.

Micro Welding Process

Micro welding is also called pulse Arc welding, which uses non-consumable electrodes to help the Arc create weld on the material on which you are working.

Ultrasonic Welding process


This type of welding is commonly used to join two different types of metals with each other.

The process works so that high-frequency ultrasonic vibrations are applied to different metals and apply high pressure to create a solid weld.

This type of welding is mostly used for plastic and metal welding.

Orbital Welding Process


Orbital welding process mostly used for joining tubes, and these tubes are used mainly for gas and liquid.
The industry in which this welding process is used is the pharmaceutical industry, and it cannot be used for pipe joining.

Last words

Finally, after reading different welding processes, you will have to get a basic idea of the welding process and perform this welding; you need welders and other equipment and need some skills.

To buy welding machines, you can check the different types of welding machines we have reviewed.


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