Are you looking for a device that can perform your aluminum welding project more accurately and in less time? For aluminum welding, the best option is to do TIG welding by running it on AC.
Plenty of welders are available in the market to perform this aluminum welding. Still, our recommended welders for aluminum are PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig/Stick Welder and Forney Easy Weld 261, 140 FC-I MIG Welder.
These welders provide you the clean welding, and Arc is also smooth and also extra safety features make these machines more favorite.
Except for these welders, we have reviewed some other best tig welder for aluminum below.
Top 6 Best Tig Welder For Aluminum 2021
On the top of the list PRIMEWELD TIG225X 225, Amp IGBT AC DC Tig/Stick Welder with Pulse CK17 Flex Torch and Cable can perform accurately on aluminum and works on 225 amps.
Also, you can perform TIG welding as well as stick welding on this machine.
The pulse system has been used in it, making aluminum welding more accurate, and the material used in the welder is stainless steel and thin metal.
The welder’s accessories are 17 series super flex TIG torch with flex head, and hose and connector of the welder are included, and all these parts are made in the USA.
When the AC frequency has been set on the welder, it can perform 1/4 aluminum welding and 3/8 wild steel welding correctly.
In addition to this, at the voltages of 110/220, the welder capacity is to weld 7018, 6013.
On the other hand, welder gives you both options, like you can use a special hand torch and a foot pedal.
Moreover, advanced technologies are used in the welder like Pulse Width Modulation and IGBT technology, making the work easier and keeping the welder safe from overheating and any damage.
The manufacturing company gives you three years of warranty and 24/7 support service, and the machine has been designed to perform today’s current projects.
Meanwhile, this best tig welder for aluminum can work on both AC and DC currents, and it can be used for professional projects, and you can use it for your hobbies.
The welder’s starting amps are 10-225 with a pulse, and the ending amps are 10-225 Pulse Frequency also, the welder’s post flow time is 10 to 90 percent.
The duty cycle of the welder is as following.
At 120 volt TIG 40% @ 140, 100% @ 108
MMA 40% @ 120, 100% @ 76
Duty cycle 240 volt
TIG 40% @ 225, 100% @ 155
MMA 40% @ 180, 100% @ 139
- AC/DC welding.
- 90 pounds weight of the welder.
- The power source of the welder is AC/DC pulse.
- Welder dimension is 24 x 19 x 12 inches.
- The manufacturing company of the welder is PRIMEWELD.
- Best tig welder for aluminum welding.
- Gives both the options like precise hand torch as well as food pedal.
- Built perfectly and the connector of the welder are in good quality.
Another best tig welder for aluminum and steel welding takes 200 amps to work accurately and can perform tasks on both AC and DC currents.
The welder is very simple and easy to use as there is a digital panel on the welder where all the instructions and other details display, and all the TIG welding functions are included in this machine.
On the other hand, all the safety features are included in the welder, and everything in the welder is adjustable, like Start and end amps, upslope, downslope, AC balance, AC frequency, etc.
To make your welding work more manageable, the welder uses a modern-style foot pedal that will not disturb the amp’s control.
If you want to use the CK super flex cable and head number, these are also available in the market, which is optional.
2020 Weldpro Digital TIG 200GD ACDC 200 Amp Tig/Stick Welder with Pulse CK 17 Worldwide Super flex Torch/with Trigger Switch Dual Voltage 220V/110V welding machine uses advanced technologies and safety features like IGBT circuits as well as PWM technology.
The weight of the welder and size of the welder is small, so it is portable, and also the efficiency of the welder increased by 30 percent.
As an electronic circuit used in the welder, the welder can make the machine’s settings as you want.
The welder is capable of working on both TIG and stick welding, and the welder’s duty cycle is 40 percent at maximum amps for DC TIG welding and 60 percent at full amps for AC tig welding.
You need to choose DC welding for carbon steel, stainless steel, copper, and many other metals. On the other hand, the welder can also switch its AC while working on aluminum welding.
Also, there is a hand control button to make it more comfortable, while on the other hand, the welder has upslope and downslope features used to control the amps by using the button.
The welder has air and gas-cooled system, and you don’t need a water-cooled system until you start working over 200 amps.
Following of the accessories are included with this aluminum welder.
TIG200ACDC CK version Package includes:
Gas hose, Flowmeter, Foot pedal, Power adapter, Trigger button, CK17 super flex head Weldpro torch, Weldpro CK 17 torch protection cover, Electrode holder. cable quick connector, quick connector 300A T-shape ground clamp” collect, collect the body, Electrode Pure Tungsten Green, Electrode Thoriated Red, long back cap Ceramic nozzle
TIG200ACDC Euro version Package includes:
Euro style TIG torch 17, Gas hose, Flowmeter, Power adapter, Foot pedal, Electrode holder. Cable quick connector 200A electrode holder, earth clamp. cable quick connector earth clamp, collect, collect the body, Electrode Pure Tungsten Green, Electrode Thoriated Red, long back cap Ceramic nozzle
- Output power type is AC and DC.
- Advisable electrical input is 110v/240v 50/60 Hz.
- Amps range for tig welding is 5-200A.
- AC AND DC amps range is 20-180A.
- The pulse frequency of the welder is 0.5-200 HZ.
- AC balance of the machine is 30-70%.
- AC frequency of the welder is 40-200HZ.
- The weight of the welder is 53.3 pounds.
- Welder dimension is 33.1 x 20.3 x 12.8 inches.
- Welder style is CK torch-2020.
- The power source of the machine is AC/DC Pulse.
Hobart 500551 EZ-TIG 165i AC/DC TIG Welder 230V is very easy to use. All you need is to set up the welder, adjust the gauge of the material on which you are working, the thickness of the metal, and start working on it.
This best tig welder for aluminum has the following dimensions, and the input voltage capacity is 220/230/240 V 60 Hz. Also, the welder works accurately on the material whose thickness is Steel: 22.00 ga.
The welder’s minimum amps capacity is 10 A, and the maximum capacity is 165 A; and there is a hand torch, which is of WP-17, 12.5 ft. long, and the plug used in the welder is 30A.
In addition to this Arc used in the welder is a non-contact start, which eliminates tungsten and material contamination.
On the other hand, the welder starts at high frequency, and the amperage of the welder is in control, which ensures securing the welder and providing more operational options.
The welder also uses a fan; it automatically starts working when needed and controls the welder’s dust and cool the machine.
The machine is 230V, and it uses a single knob to control it, which makes the welder easier and quickest, and welding will be perfect on .81 mm to 4.8 mm in AC and DC both the options.
Lastly, this Best tig welder for aluminum and stainless steel is lightweight and easy to transport. And the manufacturing company of the welder is Hobart.
- The weight of the welder is 60 pounds.
- The dimension of the welder is 26.8 x 13.7 x 20.8 inches.
- The style of the welder is TIG welding.
- The installation method of the welder is TIG welding.
Best tig welder for aluminum, which includes many features and lots of safety options like a fan in the welder, starts automatically on demand, hot start, and thermal technology used to control and protect the welder from overloading.
This power management system has been used, and there is a single amp range in the welder. Also, machines can work on lots of metals.
Mild Steel, Stainless Steel Application: Precision Fabrication, Heavy Fabrication, Pipe and Tube Fabrication, Aerospace, Aluminum Ship Repair, Anodized Aluminum Fabrication.
The welder’s power source weight is 13 lb. at 130A output, the duty cycle of the welder is 60%, and the width of the welder is 5-39/64″.
The welder’s height is 10-19/64,” and the input voltage capacity of the machine is 120/240V.
And aluminum welding on DC depth is 13-1/2″ also the thickness of the material should be 3/16″.
On the other hand, mild steel material thickness should be 0.020″ to 3/16″ you can say this best tig welder for aluminum is 3 in 1 multiprocessing welder because it can perform on Stick, TIG, Mild Steel.
The welder’s input voltage is 120 to 240VAC, and the dimensions of the welder are 30.7 x 10.7 x 13.8 inches.
No food pedal has been included in this welder. You need to buy it by spending more money, and the welder can work on 110 and 220 v on single-phase, whatever you want.
All the essential accessories are included in the welder except the gas for doing tig welding work.
- Welder dimensions are 30.7 x 10.7 x 13.8 inches.
- The weight of the welder is 0.01 ounces.
- The manufacturer of the welder is MILLER ELECTRIC.
Along with aluminum welding, the welder can work with MIG and flux-cored welding. On the other hand, can work on lift TIG welding and stick welding.
In addition to this spool gun has been used in the machine, which is optional.
This best tig welder for aluminum is small in size and compact, so it takes very little space in your garage and can perform multiprocessing in a single machine.
Amps range for this welder is 230V and also.
MIG: 40-200A; MMA: 40-200A; TIG: 15-200A115V: MIG: 40-120A; MMA: 40-120A; TIG: 15-120A
On the other hand, the welder’s duty cycle is 30% at maximum amps, like at 200 amps.
For MIG welding, the wire’s diameter is .023 .030 .035, welding thickness: 19ga- 0.197 in, and the needle used in the machine its diameter is 0.063 0.094 also thickness of the material on which you are working should be 19ga- 0.197 inches.
While working on MMA welding electrode Diameter should be 0.063-0.157 acid electrode, alkaline electrode, welding thickness: 14ga-0.315inches.
There is a digital panel on the welder, so very easy to set the wire speed and amps according to your requirements and get perfect results at each time.
VRD advanced technology has been used to protect the welder from overheat and over and under current and voltages.
Also, the settings of the welder are adjustable; you can use the machine as you want. Again, this Best tig welders for aluminum is 3 in 1 multiprocessing and uses dual voltage.
This Best tig welding machine for aluminum can be used for decoration, modification of your can, and lots of other tasks and can perform MIG, lift tig and stick welding by utilizing 200 amps output.
Lots of accessories and parts are also included in the welder, like:
MIG torch: 10 ft. ERGOPLUS15, Tig torch: 13 ft. WP-17,Electrode holder: 5awgx10 ft. Cable35-50 quick connector 200a ,T-shape Earth clamp: 5awgx10 ft. Cable35-50 quick connector 300a ,Gas hose, Power adapter, Flowmeter,0.8/1.0V drive roller; 0.6-0.8/0.9 V drive roller; 0.8-0.9 knurled drive roller ,two contact tips: 0.030, 0.040 each.
- The weight of the welder is 30.4 pounds.
- Dimensions are 17.72 x 8.66 x 14.96 inches.
- The material used in the machine is metal.
- Voltage capacity is 230 Volts.
- AC/DC welding.
The welder uses 0.30 flux core wires and easy to use. There is a wire feed and voltage control system in this aluminum machine, which keeps the welder in control.
Output amps that take the welder are 140 for welding on rugged steel of 1/4 in. large in size and portable so can be transported from one place to another.
The welder is also used for the fabrication of metal, and you can use the welder for your hobbies. As the welder is big so can handle 2 to 10 pounds roll of wire.
Almost all of the accessories are included in this welder like:
8′ MIG gun, 8′ ground clamp, integrated handle with torch wrap, and a 20A-15A adapter. And the manufacturing company gives 12 months of warranty.
Following are the dimensions of the product:
16.75″ (425.45 millimeters) x 8.125″ (206.38 millimeters) x 12″ (304.8 millimeters) and duty cycle of the welder is 30%.
- Dimensions of the welder are 16.7 x 12 x 8.1 inches.
- The manufacturer of the welder is FORNEY INDUSTRIES INC.
- Welder style is a welder.
- The material used in the machine is metal.
- The power source is AC source.
- The measurement system of the welder is metric.
- 12 months of warranty of the welder.
Choosing the right welder for your project can be challenging, but after reading the reviews, you can decide which welder is best for you as our team has researched some of the best tig welders for aluminum above.
But our top of the list is PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig/Stick Welder with Pulse CK17 Flex Torch and Cable 3 Year Warranty and 2020 Weldpro Digital TIG 200GD ACDC 200 Amp Tig/Stick Welder with Pulse CK 17 Worldwide Super flex Torch/with Trigger Switch Dual Voltage 220V/110V welding machine.
Because they provide more features and safety as compared to other welders in this price range.
In addition to this, the manufacturing company of these products gives you more warranty than others and customer care support is also good.
After reading the reviews and research which our team has done, you will be more confident about the products.